Synergy Elektrik

CORE
WINDINGS
FABRICATIONS
QA & TESTING

Stepped core design with circular cross section is used to ensure maximum utilization of available space and to minimize losses and magnetizing effects, to attain optimized results. Prime quality CRGO coils are slit and cut using latest state of the art CNC slitting and cutting lines to achieve the highest standards of workmanship.

High-Quality Cold Rolled Grain-Oriented Silicon Electrical Steel Core (CRGO).
Core Slitting (CNC).
Core Cutting (CNC).
Core Composing.

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Windings are made of electrolytic grade copper. In addition, however aluminum windings can also be provided on demand. Windings are wound cylindrically and are placed concentrically around the core leg. Windings are varnish impregnated and vacuum dehydrated to ensure enough mechanical strength to withstand short circuit forces. Proper cooling arrangement is provided to minimize hot spots.

HT Winding.
LT Winding.
Paper Insulated Copper Strip.
Enameled Copper Wire.
Layer Winding.
Disc Winding.
Packet Winding.

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Tanks are hermetically sealed or of conservator type with welded tubes. However detachable radiators can also be provided depending on customer requirements and the relative ease of handling and transportation. Necessary gaskets are provided to avoid oil leakages. Tank base is provided with bidirectional rollers. Top cover is bolted to the tank body having welded lifting lugs.

Sheet CNC Laser Cutting.
Sheet Bending.
Sheet Rolling.
Radiator Cutting Bunding and Notching.
Transformer Top Cover Fabrication.
Transformer Tank Fabrication.
PMT Panel Fabrication.
Shot Blasting.

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The quality assurance department of Synergy Elektrik is committed to serve its customers with the highest quality of testing activities by maintaining high accuracy and precision levels. Tests are performed according to customer requirements, conforming to national (DDS 84:2020) and international (IEC 60076) standards on duly calibrated instruments. Laboratory has developed and maintained management system conforming to ISO/IEC 17025 standard. The following routine tests are administered on each and every transformer manufactured.